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Prismatic Cell Mass Production Equipment - Bipolar Winding Type

Prismatic Cell Mass Production Equipment - Bipolar Winding Type

This equipment is tailored for mass-producing rectangular cells using butterfly welding technology. It features dual-actuator hot pressing, ceramic-coated plates, and flexible tab welding mechanisms to prevent damage. Real-time monitoring ensures consistent quality, supported by sealed dust removal. Advanced welding protection and dust suction devices guarantee efficient and high-quality welding, including stable pulse laser seal pin welding with real-time monitoring.
Application scope
Product characteristics
Technical parameters

Mass production of rectangular cells with thickness ranging from 20 to 80mm, width from 100 to 240mm, and height 

from 90 to 280mm using butterfly welding technology. Prismatic models include: 27148101A | 50160118 | 33200170 | 

33200204 | 36130216 | 40148145 | 27148101A, etc.

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1. Efficient Hot Pressing

The hot pressing process adopts a dual-actuator design, efficient and precise. The surface of the hot pressing plate is coated with ceramic composite 

and equipped with a vacuum breaking process to prevent pole sticking.

 

2. Flexible Tab Welding

The tab welding process adopts a floating pressure mechanism for flexible clamping to prevent cover damage. The welding protection plate supports 

automatic replacement, and adopts circular spot welding with diverse welding paths for stable and reliable welding quality.

 

3. Real-time Shell Insertion Monitoring

Real-time monitoring, automatic adjustment, calibration, and recording of shell insertion pressure to prevent overpressure, rebound, and damage to 

workpieces. It features a fully sealed dust removal chamber to ensure shell insertion quality from all angles.

 

4. Cover Welding with Autonomous Protection

The cover welding is equipped with a welding protection device with autonomous replacement function. Welding parameters are automatically 

measured and calibrated. Turbo-type dust suction device is used for efficient and high-quality welding with circular spot welding.

 

5. Seal Pin Welding with Advanced Technology

Seal pin welding adopts self-developed pulse laser with stable output power. During spot welding and full welding process, seal pins do not deform. 

It is equipped with real-time monitoring of coaxial dust removal and 3D visual inspection to ensure welding quality.

Product model

YBA-PCR-6S

YBA-PCR-12S

    

Product characteristics

Parallel arrangement

Bipolar winding assembly

Butterfly welding technology

Parallel arrangement

Bipolar winding assembly

Butterfly welding technology

Production capability

6PPM

12PPM

Floor space ( including supporting system)

Main process section: length 52m*width 12m; rear section: length 10m* width 6m

Main process section: length 56m*width 12m; rear section: length 10m* width 6m

 

 

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